Solutions

Engineered Solutions

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INEOS Field Operations Building, Scotland

Engineered for the challenge

In demanding and technical operating conditions, where regulatory or performance requirements are exacting, standard products are not always enough. To help meet these challenges, Thurston combines specialist engineering, controlled UK manufacture, inspection, testing and proven project delivery to develop blast-resistant buildings, equipment housings and bespoke containerised solutions around each specific requirement.

Learn more about our solutions

0333 577 0883

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Designed around complex requirements

Our Engineered Solutions are principally requirement-led. We start with what your solution needs to protect, house, enable or withstand, and consider the environment in which it must operate, and the technical, regulatory and performance requirements it must satisfy. Our design and engineering teams then work closely with you to develop a practical, manufacturable solution around your needs.

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Engineering confidence and capability for complex challenges

From early-stage design through manufacture, testing and installation, our teams work closely with you to turn complex requirements into practical, compliant solutions.

Designed around your requirements

We know how to guide projects through the ​RIBA stages, combining in-house engineering and modular expertise to develop structures around your precise operational needs.

Built on specialist containerised engineering experience

Our Engineered Solutions capability builds on the Yorkshire Marine Container (YMC) heritage, particularly in offshore and specialist container engineering. That experience forms part of the foundation of today’s offer, developing containers and engineered structures around demanding operational requirements.

Delivery you can depend on

By bringing engineering, controlled manufacture, inspection, testing and delivery together, we maintain visibility over the solution from initial requirement through to handover

Investment in innovation

We’re investing in the future of our Engineered Solutions. Our planned multi-million pound​ investment at our Ottringham facility will create a new 1,250m² Engineered Solutions facility, supported by new specialist manufacturing equipment. .

The development will expand our capacity for complex modular, containerised and protected-building projects, while strengthening inspection, testing and technical assurance.

Quality, Safety & Assurance

Depending on the product and project requirements, our Engineered Solutions can be designed, manufactured, inspected and certified to applicable offshore, transport and container standards. Certification and verification requirements are established for each project.

ISO 10855-1:2024 – Offshore containers and associated lifting sets

DNV-ST-E271 2.7-1 – Offshore containers

DNV-ST-E272 2.7-2 – Equipment assemblies

DNV-ST-E273 2.7-3 – Portable offshore units

BS ISO 1496 series – Freight containers

CSC – International Convention for Safe Containers

EN 283, EN 284 and EN 452 – Swap-body standards

Specialist testing capability

Where a project requires independent testing, inspection or certification, we can coordinate the required service through our UK testing partners. The applicable standards, test programme, certification route and supporting evidence are agreed for each project. 

Long-term commitment to quality

Our blast-resistant building system provides single-unit and modular accommodation for workplace and welfare requirements. Configurations and performance specifications are developed around the intended use and project requirements.

What we engineer and manufacture

Our capability spans offshore containers, half-height containers, baskets, equipment containers and bespoke containers, alongside specialist buildings and equipment housings. These established product types provide a starting point, with each solution developed around its intended use, equipment, operating environment, transport and handling requirements.

Ultrablast

Our blast-resistant building system provides single-unit and modular accommodation for workplace and welfare requirements. Configurations and performance specifications are developed around the intended use and project requirements.

“Thurston stood out from their competitors in committing to supplying a building with a complex process safety design brief and also to a tight challenging schedule. Not only did they complete ahead of schedule, the project was delivered on budget and to the highest quality standards with zero safety incidents.”

Andy Pearson
Project Manager, Wood Group

Explore applications

From blast-resistant buildings and toxic refuges to equipment housing, bespoke containers and offshore solutions, we engineer practical, manufacturable solutions around the risks, regulatory requirements and operational demands of each environment.

These established applications represent only part of our capability. Where a requirement does not fit a standard category, we start with what the solution must do and engineer from there

Equipment housing

Purpose-designed buildings and enclosures developed around sensitive, critical or specialist equipment.

Blast-resistant buildings

Personnel, operational and equipment buildings engineered around site-specific hazards, occupancy needs and defined blast and performance requirements for high-risk environments.

Bespoke containers

Special-purpose container solutions developed around equipment, operational, transport, lifting and compliance requirements.

Offshore Logistics & Handling

Purpose-designed offshore containers, baskets, skips, lifting frames and skids for the secure movement, deployment and handling of equipment and materials.

Offshore Workshops

Containerised workshops developed around specialist equipment, services, access, internal workflow and the operational requirements of offshore teams.

Toxic Refuges

​​Specialised containers designed to protect workers from hazardous atmospheric releases, toxic gas leaks, and industrial blasts in high-risk sectors. 

Our wider engineered solutions capability also includes:

  • Containerised Data Centres
  • Control Rooms & Control Buildings
  • Laboratories
  • Specialist Equipment Housings
  • Battery Energy Storage Enclosures

Designed for your industry

We create bespoke engineered buildings, enclosures and containerised solutions to meet the demands of a wide range of industries, ranging from healthcare and life sciences to hydrogen, nuclear, offshore and more.

Projects

Proven performance in demanding environments

Explore how we have successfully translated complex briefs and technical requirements, site hazards and operational constraints into practical, manufacturable solutions for demanding environments.

INEOS Field Operations Building, Kinneil Terminal

Permanent Buildings | Engineered Solutions

Thurston delivered a bespoke 700m² blast-resistant modular building and plant room for INEOS at the Kinneil Terminal.

The facility combines office and welfare accommodation with shelter-in-place functionality, engineered around blast, toxic gas and thermal hazards in a live high-risk environment.

BPA Kingsbury Oil Terminal Control Centre

Permanent Buildings | Engineered Solutions

Thurston designed and manufactured a single-storey blast- and fire-resistant modular control centre for BPA’s live Kingsbury site.

The building incorporates staff welfare facilities, a process engineering control and server room, production schedulers’ office, conference room and plant room, supported by standalone fire-suppression and UPS systems.

Esso Purfleet Blast-Resistant Office & Welfare Complex

Permanent Buildings | Engineered Solutions

Thurston designed, manufactured and installed a 324m² blast-resistant office and welfare complex for Esso, incorporating reception, open-plan offices, meeting rooms and supporting staff facilities.

Offsite manufacture helped minimise disruption to the live operational site. The project was delivered within a six-week programme, on time and within budge

Doosan Babcock, INEOS Grangemouth

Permanent Buildings | Engineered Solutions

Projects Doosan Babcock, INEOS Grangemouth Two blast-resistant modular buildings engineered around people working in a live petrochemical environment. Solution: Engineered Solutions Sector: Industrial & Process | Oil & Gas Application: Custodial Facilities Project Overview Client: Doosan Babcock Location: INEOS Grangemouth, Scotland Sector:  Industrial & Process Solution: Engineered Solutions Application: Blast-Resistant Buildings Scope: Two blast-resistant modular […]

CATS Gas Processing Terminal, Teesside

Permanent Buildings | Engineered Solutions

Thurston designed and manufactured a specialist building incorporating office, meeting, canteen and welfare accommodation for the CATS Gas Processing Terminal.

The building was developed around defined blast and radiant-heat performance requirements and delivered ahead of the agreed programme.

HECO Mobile Crude Oil Laboratories, Iraq

Permanent Buildings | Engineered Solutions

Projects HECO Mobile Crude Oil Laboratories, Iraq Six mobile laboratories engineered for field analysis in demanding desert conditions. Solution: Engineered Solutions Sector: Oil-and-Gas Application: Laboratories; Bespoke Specialised Containers Project Overview Client: HECO End user: South Oil Company, Iraq Sector:  Oil and Gas Solution: Engineered Solutions Application: Laboratories; Bespoke Containers Modules: 4 Value: £1.04m Programme: 44 […]

Dynamic Offshore Equipment Housing

Permanent Buildings | Engineered Solutions

Projects Dynac Offshore Equipment Housings Four bespoke offshore modules engineered around specialist equipment and deployment to oil rigs Solution: Engineered Solutions Sector: Oil-and-Gas Application: Equipment Housing; Bespoke Containers; Offshore Logistics & Handling Project Overview Client: Dynac Sector:  Oil and Gas Solution: Engineered Solutions Application: Equipment Housing; Bespoke Containers; Offshore Logistics & Handling Modules: 4 Value: […]

Ministry of Defence Secure Custodial Suites, Kandahar

Permanent Buildings | Engineered Solutions

We were contracted for the rapid design, development, manufacture and deployment of 10 secure custodial suite modules featuring 20 cells. This involved coordination across all our departments, before our most secure delivery to date: transporting the finished pieces into a live military environment in Kandahar, Afghanistan.

Bring us your challenge

Tell us what the solution needs to protect, house or enable; the environment in which it must operate; and the technical, regulatory and performance requirements it must satisfy.

Our team will help turn your brief into a practical, manufacturable solution engineered around the challenge